Woods 6500 Backhoe Parts Manual

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59757 Sub-Frame Mounting Kit

Ford/New Holland Tractor Models

TC18, TC21

Compatible with:

New Holland Loader 7106

or

Woods Loader 1006

MANUAL

PART NUMBER

59756

TO THE DEALER:

Assembly and proper installation of this product is the responsibility of the WOODS dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner.

The dealer must complete the Warranty Registration included in this manual. Both dealer and customer must sign the registration which certifies that all Dealer Check List items have been completed. The dealer is to return the prepaid postage portion to WOODS, give one copy to the customer, and retain one copy. Note: Warranty credit is subject to this form being completed and returned.

TO THE OWNER:

Read this manual before operating your WOODS equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all the adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer or, in the United States and Canada, by calling 1-800-319-6637.

The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment.

For service, your authorized WOODS dealer has trained mechanics, genuine WOODS service parts, and the necessary tools and equipment to handle all your needs.

Use only genuine WOODS service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:

Serial Number: (see Safety Decal section for location) ____________________________________

Provide this information to your dealer to obtain correct repair parts.

Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING and DANGER are used in conjunction with the Safety-Alert Symbol, (a triangle with an exclamation mark), to indicate the degree of hazard for items of personal safety.

This Safety-Alert Symbol indicates a hazard and means

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed.

Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.

Indicates that failure to observe can cause damage to equipment.

NOTE Indicates helpful information.

Introduction (2/9/01)

TABLE OF CONTENTS

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 INSTALLATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 PUMP KIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 #59757 SUB-FRAME MOUNTING KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 #59757 SUB-FRAME MOUNTING KIT PARTS LISTS . . . . . . . . . . . . . . . . 17 BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 19 REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . INSIDE BACK COVER

Table of Contents 1

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.

In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.

It has been said “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.

INSTALLATION

νThis Sub-Frame Mounting Kit is to be used only for the backhoes and tractors specified in the SubFrame Mount Installation section of this manual. Any other use or modification of this mounting kit may result in serious injury or death.

νHydraulics must be connected as instructed in this manual. Do not substitute parts, modify, or connect in any other way.

νAfter connecting hoses, check that all control lever positions function as instructed in the Operator’s Manual. Do not put into service until control lever and equipment movements are correct.

TRAINING

νSafety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals are available from dealer or, in the United States and Canada, call 1-800-319-6637.) Failure to follow instructions or safety rules can result in serious injury or death.

νIf you do not understand any part of this manual and need assistance, see your dealer.

νKnow your controls and how to stop engine and attachment quickly in an emergency.

νKeep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death.

νMake sure that all operating and service personnel know that if hydraulic fluid penetrates skin, it must be surgically removed as soon as possible by

a doctor familiar with this form of injury or gangrene, serious injury, or death will result. CONTACT A PHYSICIA N IMMEDIATELY IF FLU ID ENTERS SKIN OR EYES. DO NOT DELAY.

ν Never allow children or untrained persons to operate equipment.

PREPARATION

νCheck that all hardware is properly installed. Always tighten to torque chart specifications unless instructed otherwise in this manual.

νAir in hydraulic systems can cause erratic operation and allows loads or equipment components to drop unexpectedly. When connecting equipment or hoses or performing any hydraulic maintenance, purge any air in hydraulic system by operating all hydraulic functions several times. Do this before p ut t i ng i n t o ser vice o r al l o wi n g an yo n e t o approach the equipment.

νAfter connecting hoses, check that all control lever positions function as instructed in the Operator’s Manual. Do not put into service until control lever and equipment movements are correct.

νProtective hose sleeves must cover all hydraulic hoses and be secured onto metal hose fittings. Replace hoses or sleeves if damaged or if protective sleeve cannot be properly positioned or secured.

νMake sure all hydraulic hoses, fittings, and valves are in good condition and not leaking before starting power unit or using equipment. Check and route hoses carefully to prevent damage. Hoses must not be twisted, bent sharply, kinked, frayed, pinched, or come into contact with any moving parts. Operate moveable components through full operational range to check clearances. Replace any damaged hoses immediately.

νAlways wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head.

νMake sure attachment is properly secured, adjusted, and in good operating condition.

Woods 6500 Backhoe Parts Manual

νThe sub-frame mount is designed to provide secure mounting and adequate operator clearance when properly installed. Check clearance dimensions shown in figure 1 to be sure you have installed sub-frame correctly. Follow all mounting instructions in this manual. Do not operate backhoe unless there is adequate clearance. Failure to

BH6500/7500 SFMK 11/1/00

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

check and comply with these instructions may result in serious injury or death.

νRemove seat and upper support assembly before installing or removing backhoe from tractor. Failure to comply may result in equipment failure and/or personal injury.

νIf tractor is equipped with draft sensing control, set control to “HEAVY” (minimum sensitivity) position.

νOn tractors equipped with optional “Draft Control Hitch,” you must install the “Draft Lockout” (provided in sub-frame kit) into position as shown. Failure to install the “Draft Lockout” will allow upper hitch to move during backhoe operation and could result in operator injury.

νMake sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)

νA minimum 25% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader, front wheel weights, ballast in tires, or front tractor weights. Weigh the tractor and equipment. Do not estimate.

OPERATION

νDo not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.

νBefore operating, make sure stabilizer pads are lowered firmly to the ground. Stabilizer arms provide support for the backhoe and support for the backhoe mounting brackets.

νDo not operate equipment while under the influence of alcohol or drugs.

νAlways comply with all state and local lighting and marking requirements.

νDo not allow riders. Do not lift or carry anybody on the power unit or attachments.

νThe only time the backhoe may be operated from a position other than the operator seat is during backhoe attachment and removal. Operator must

•Read Sub-Frame Mounting Kit Manual instructions on attaching and removing back-

hoe and use extreme care

• Always stand between rear tire and backhoe stabilizer arms or along side of tractor to avoid being trapped should the boom swing control be accidentally activated.

ν Never leave equipment unattended with engine running or with bucket in raised position. Always engage swing and boom transport locks, relieve system pressure by operating controls, and remove ignition key before leaving equipment.

MAINTENANCE

νRefer to backhoe manual and follow all maintenance safety rules and instructions.

νDo not modify or alter or permit anyone else to modify or alter the equipment or any of its components in any way.

νYour dealer can supply original equipment hydraulic accessories and repair parts. Substitute parts may not meet original equipment specifications and may be dangerous.

νAlways wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head.

νDo not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.

νMake sure attachment is properly secured, adjusted, and in good operating condition.

νKeep all persons away from operator control area while performing adjustments, service, or maintenance.

νBefore working on backhoe, extend boom and dipperstick and place bucket on ground. Make sure that all system pressure has been relieved by operating controls before performing maintenance or service or before disconnecting any hydraulic lines.

νTighten all bolts, nuts and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service.

ϖ

SAFETY 3

BACKHOE SUB-FRAME INSTALLATION

Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.

In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.

It has been said “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.

DANGER

νThe sub-frame mount is designed to provide secure mounting and adequate operator clearance when properly installed. Check clearance dimensions shown in figure 1 to be sure you have installed sub-frame correctly. Follow all mounting instructions in this manual. Do not operate backhoe unless there is adequate clearance. Failure to check and comply with these instructions may result in serious injury or death.

νThe only time the backhoe may be operated from a position other than the operator seat is during backhoe attachment and removal. Operator must

•Read Sub-Frame Mounting Kit Manual instructions on attaching and removing backhoe and use extreme care

•Always stand between rear tire and backhoe stabilizer arms or along side of tractor to avoid being trapped should the boom swing control be accidentally activated.

WARNING

■ Only use #59757 Sub-Frame Mounting Kit for mounting Woods BH6500 backhoe on Ford/New Holland TC18, TC21 tractor models. Sub-Frame must be installed with either a Woods 1006 loader or New Holland 7106 loader. Any other use or modification of this mounting kit may result in serious injury or death.

νSafety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals are available from dealer or, in the United States and Canada, call 1-800-319-6637.) Failure to follow instructions or safety rules can result in serious injury or death.

νA minimum 25% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader, front wheel weights, ballast in tires, or front tractor weights. Weigh the tractor and equipment. Do not estimate.

νKeep all persons away from operator control area while performing adjustments, service, or maintenance.

νBefore working on backhoe, extend boom and dipperstick and place bucket on ground. Make sure that all system pressure has been relieved by operating controls before performing maintenance or service or before disconnecting any hydraulic lines.

Woods 6500 Backhoe Parts Manual Transmission

νMake sure all hydraulic hoses, fittings, and valves are in good condition and not leaking before starting power unit or using equipment. Check and route hoses carefully to prevent damage. Hoses must not be twisted, bent sharply, kinked, frayed, pinched, or come into contact with any moving parts. Operate moveable components through full operational range to check clearances. Replace any damaged hoses immediately.

PN-59756 (Rev. 4/9/01)

SUB-FRAME INSTALLATION Cont’d

CAUTION

νIf you do not understand any part of this manual and need assistance, see your dealer.

νAlways wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head.

* Operator’s seat must be located in the lowest and most forward position to obtain 40” minimum radius.

Figure 1 Sub-Frame Clearance

TRACTOR PREPARATION

1. Refer to the WOODS 6500/7500 Backhoe Operator’s Manual for backhoe assembly instructions.

NOTE: For installing this sub-frame, reference to right, left, forward and rearward directions are determined from the operator’s position in the tractor seat.

2. Remove the tractor top link, 3-point lower lift arms, and lower hitch pins. Store these parts for reinstallation when backhoe and sub-frame are removed and when 3-point hitch is required.

3. Disconnect and remove the front end loader from the tractor using instructions in loader manual. Do not remove loader mounting brackets.

NOTE: Leave all hardware loose until sub-frame weldment has been fit up.

Installation 5

SUB-FRAME INSTALLATION Cont’d

Install Rear Hanger Brackets

1.Install new right and left rear hanger brackets (1, 2), using eight 10mm bolts (20) and hardened flat washers (22).

2.Install six 10mm x 1.5P x 80mm (21) and washers (22) to secure rear hangers.

3.Install cap screws (25), washers (29), and nuts (28) through crossmembers welded to rear hanger brackets.

Es3000 compressor controller manual. 4.Torque 10mm cap screws to 29 lbs-ft.

5.Torque 12mm cap screws to 50 lbs-ft.

1.1000578 Right rear hanger bracket

2.1000579 Left rear hanger bracket

20.307301 M10–1.5P x 30mm Cap screw

21.58514 M10–1.5P x 80mm Cap screw

22.44546 3/8 Extra thick flat washer

25.58515 M12–1.75P x 45mm Cap screw Bbe sonic maximizer review.

28.307813 M12 x 1.75 Hex nut

29.57811 1/2 Extra thick flat washer

Figure 2 Rear Hanger Bracket Assembly

PN-59756 (Rev. 4/9/01)

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